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Open Access | Published on August 29, 2023

Pilot scale investigation of an advanced photo-electro-chemical oxidation process for treatment of effluents from pesticides manufacturing plants

Sarasidis Vasilis
Petsi Panagiota
Plakas Konstantinos
Karabelas Anastasios
Abstract

This paper reports on the effectiveness of an innovative hybrid advanced oxidation process-scheme aiming to degrade recalcitrant organic compounds in industrial effluents. Following targeted experimental work, a pilot unit was developed/built combining two advanced oxidation processes, based on in-situ production of powerful hydroxyl radicals (HO); i.e., electrochemical anodic oxidation (AO) employing boron-doped diamond (BDD) electrodes and photochemical oxidation via H2O2 photolysis under UV-C irradiation (H2O2/UV-C). The pilot-unit was operated, in batch mode for six months in a pesticides manufacturing plant, treating colored effluents characterized by high, recalcitrant organic load (typically ~3300 mg/L COD, ~1000 mg/L TOC). The effect was examined of key process parameters, including current density, UV-C dose, H2O2 concentration, recirculation flow rate and processing time, on system performance, mainly regarding organic-matter mineralization and discoloration rate. For the aforementioned effluent organic load, applying a near-optimal set of process-parameter values (i.e. 40 mA/cm2 current density, 0.65 W/L UV-C dose, ‘on-line’ dosing of approx. 1140 mgL-1h-1 H2O2 and 8.4 L/min recirculation flow rate), TOC and color removal reached 71% and 93%, respectively. The effectiveness of the combined AO/H2O2/UV-C process, mainly due to high utilization of injected H2O2 (approx. 80-90%), is judged as remarkable, considering that complete degradation (>99%) was observed of the 53 out of the total 54 organic compounds identified in the wastewater. Furthermore, the treated effluents by the hybrid AO/H2O2/UV-C process meet the standards (i.e. COD<1000 mg/L and TSS<350 mg/L) for safe disposal to local/regional biological effluent-treatment plant. Therefore, the demonstrated technology is an attractive, sustainable alternative to the currently employed special treatment, which involves chemical coagulation/granular activated carbon adsorption and necessitates costly extra-treatment of the resulting secondary wastes. Steps are currently in progress towards implementation at large scale, of the hybrid AO/H2O2/UV-C technology, for treatment of similar heavily polluted industrial effluents.

Keywords
recalcitrant organic pollutants, hybrid advanced oxidation process, anodic oxidation, UV/H2O2 oxidation, organic-matter mineralization